Braided Wire

Braided wire refers to an electrical conductor or cable made by weaving or intertwining multiple strands or wires of a conductive material, typically copper, aluminium, or another metal. The braided construction provides several benefits, including flexibility, increased surface area, and improved mechanical strength. Braided wires come in various configurations and are used in a wide range of electrical and electronic applications.

The specific characteristics of braided wire, such as the number of strands, tightness of the braid, and the material used, can vary depending on the intended application. It is important to choose the right type of braided wire to meet the electrical and mechanical requirements of a given project.

Braided wire is available in a wide range of sizes and configurations, and it is commonly used in various industries, including electronics, telecommunications, automotive, aerospace, and industrial manufacturing.

What Are the Features and Benefits of Braided Wire?

Here are some key features and common uses of braided wire:

• Flexibility: The braided structure makes the wire highly flexible, allowing it to bend and twist easily without breaking. This flexibility is essential in applications where the wire needs to move or be routed through tight spaces.
• Enhanced Conductivity: The multiple strands in braided wire increase its surface area, improving electrical conductivity. This makes it suitable for applications requiring high current-carrying capacity.
• Mechanical Strength: The braided design provides mechanical strength and durability, making it resistant to stretching, kinking, and damage from bending or flexing.
• Electromagnetic Interference (EMI) Shielding: Braided wires can be used as shielding around cables and wires to protect against electromagnetic interference, reducing the risk of signal degradation or cross-talk in electronic circuits.
• Grounding and Bonding: It is commonly used for grounding and bonding applications in electrical systems to ensure safety by dissipating electrical faults and preventing electrical shocks; this is often referred to as a braided earth wire.
• Connectors and Jumpers: Braided wire electrical configurations are often used as flexible connectors and jumpers between components or devices, especially in situations where vibration or movement occurs.
• High-Temperature Applications: Some braided wire types are designed for use in high-temperature environments and are heat-resistant, making them suitable for applications such as automotive wiring harnesses and industrial equipment.
• Cable Assemblies: Braided wire is used in the construction of cable assemblies, where the flexibility and durability of the wire are important for reliable connections.
• Aerospace and Military: In aerospace and military applications, braided wire is used for its durability, flexibility, and EMI shielding properties.

What Are the Types of Braided Wire?

Several types of braided wire are available, each designed for specific applications and offering unique characteristics. Here are some common types:

• Braided Copper Wire: Offers excellent conductivity and flexibility, commonly used in electrical applications and grounding systems.
• Tinned Copper Braided Wire: Features enhanced solderability and protection against oxidation, suitable for connections requiring reliable soldering.
• Aluminium Braided Wire: Provides a lightweight and cost-effective alternative to copper, often used in power transmission and grounding.
• Silver-Plated Copper Braided Wire: Exhibits superior conductivity and corrosion resistance, ideal for high-frequency applications and harsh environments.
• Stainless Steel Braided Wire: Provides excellent mechanical strength and high-temperature resistance, suitable for demanding industrial and automotive applications.
• Nickel-Plated Copper Braided Wire: Offers good corrosion resistance and high-temperature performance, often used in electronic components and specialised cables.

Avoid Common Mistakes when Purchasing Braided Electrical Wires

Avoid mismatched materials: Ensure the braided wire material is compatible with connected components to prevent galvanic corrosion, a process accelerated by moisture that can weaken connections over time.

• Don't Overlook the Importance of the Underlying Insulation: While the braid offers mechanical strength to the braided wire cable, remember that the insulation dictates crucial electrical properties like voltage and temperature ratings, as well as the wire's flexibility. Choosing the right insulation for your electrical and environmental needs is paramount.
• Don't Underestimate the Importance of Correct Gauge (AWG or mm²): The braided electrical wire's gauge, not the braid itself, determines its current-carrying capacity. Always select the appropriate gauge based on your application's current demands to prevent overheating and ensure electrical safety.

Industrial Applications of Braided Wires

Braided wires are essential in various industries, offering flexibility, durability, and excellent conductivity. Here are some examples of their applications:

• Discrete Manufacturing: In industries like machinery, metals, and automotive, braided wires are used in robotic arms, control panels, and wiring harnesses due to their flexibility and resistance to vibration.
• Process Manufacturing: In sectors such as food, chemicals, and pharmaceuticals, braided wires are used in equipment that requires flexible connections, such as mixers, sensors, and control systems.
• Energy & Utilities: In power generation and distribution, including wind and water facilities, braided wires are used for grounding, connecting components in control systems, and in flexible power cables.
• Facilities & Intralogistics: In settings like warehouses, universities, and healthcare facilities, braided wires are used in power distribution systems, lighting controls, and in equipment that requires flexible wiring.

Your Trusted Braided Wires Supplier & Manufacturer

RS is your trusted and widely used supplier and distributor for braided wires in Australia. We offer an extensive range of high-quality braided wires, including versatile flat braided wires and durable braided copper wires, from renowned brands like nVent ERIFLEX, Molex, and our own RS PRO. Whether your projects in electronics, grounding, or wiring harnesses demand flexible and robust solutions, RS provides quality products and reliable service to meet your specifications, with a price range to suit your budget. Explore our wide selection of wire connectors and wire terminals for your complete wiring needs. For more details on delivery services and fees, please refer to our Delivery Page.