Torque Testers
Torque testers, also known as torque analysers or torque wrench calibrators, are essential quality control devices used for verifying and calibrating torque-controlled tools. These tools, including torque wrenches, electric drivers, and pulse tools, rely on accurate torque application to ensure proper fastening and assembly in various industries.
How Do Torque Testers Work?
Torque testers, or torque checkers, operate by measuring the output signal from a transducer, a device that converts force into an electrical signal. This signal is then processed and converted into a torque value, providing a precise measurement of the rotational force applied.
A key feature of torque testing equipment, such as a torque wrench tester, is its digital display, which allows for quick and easy viewing of torque readings. Many torque testers also offer bidirectional measurement capabilities, enabling the measurement of torque in both clockwise and counter-clockwise directions.
The Importance of Torque Calibration
Accurate calibration of torque-controlled tools, such as torque wrenches, is paramount for ensuring precise fastening and assembly in various applications. Correct calibration of such equipment guarantees the tool delivers the specified torque, preventing over-tightening or under-tightening of fasteners.
Regular calibration, ideally at least once per year, using a torque wrench calibration tool is recommended to maintain accuracy and ensure safe and reliable results, particularly in industries like automotive and engine building.
Types of Torque Testers
Torque testers, including torque checkers and torque analysers, are available in various types to cater to different testing needs and applications:
- Manual Torque Testers: These basic devices require manual operation to apply and measure torque. They are often used for simple calibration tasks or applications where high accuracy is not critical.
- Digital Torque Testers: These digital metres provide precise torque measurements with electronic displays and data recording capabilities. They offer higher accuracy, versatility, and ease of use compared to manual testers.
Key Features for Selecting a Torque Calibrator
Choosing the right torque calibrator or torque wrench calibrator is crucial for accurate and reliable torque tool verification. Consider these key features:
- Torque range: Ensure the torque tester covers the necessary torque levels for your specific applications and the range of torque tools you use.
- Accuracy: Select a calibrator with the appropriate accuracy level to meet your measurement requirements. Precision is paramount for ensuring consistent and reliable torque application.
- Ease of use: Opt for a torque metre or calibrator with a user-friendly interface and clear instructions for efficient operation.
- Durability: Choose a robustly constructed device suitable for the demands of your industrial environment, ensuring longevity and reliable performance.
Common Mistakes to Avoid When Purchasing a Torque Tester
To ensure you select a suitable torque tester or torque wrench tester, avoid these common mistakes:
- Ignoring tool compatibility: Verify that the tester is compatible with the specific torque tools you intend to calibrate or test, including the drive size and type.
- Disregarding torque range requirements: Selecting a tester with an inadequate torque range for your tools can lead to inaccurate measurements and ineffective calibration.
Industrial Applications of Torque Testers
Torque testers are essential tools in various industries, ensuring the accuracy and reliability of torque-controlled tools.
- Discrete Manufacturing: Torque testers are used in assembly lines to verify the calibration of torque wrenches and power tools, ensuring proper fastening of components in products like automobiles, appliances, and electronics.
- Process Manufacturing: In process industries, torque testers ensure the accuracy of torque tools used in maintaining and assembling equipment, such as pumps, valves, and pipelines, preventing leaks and ensuring safe operation.
- Energy & Utilities: Torque testers are used to calibrate torque tools used in power generation, transmission, and distribution, ensuring the integrity of connections in electrical and mechanical systems.
- Facilities & Intralogistics: Torque testers verify the calibration of torque tools used in maintaining and repairing equipment in warehouses, distribution centres, and other facilities, contributing to operational efficiency and safety.
Your Trusted Torque Tester Supplier & Manufacturer
RS is a leading supplier and distributor of torque testers and torque wrench calibration equipment in Australia. We offer a comprehensive selection of high-quality torque analysers, torque metres, and torque wrench testers from trusted brands like Facom, STAHLWILLE, and Norbar Torque Tools.
We also carry other precision measurement tools and calibration equipment, like multifunction testers, to provide comprehensive solutions for your quality control and maintenance needs. Order your torque testers online today. For more details on our ordering process, delivery services, and delivery fees, please refer to our Delivery Page.