Spill Control Equipment

Spill control equipment includes a range of simple, innovative and convenient methods for limiting the hazard posed by potential liquid, oil or chemical spillage in and around the workplace. Examples of widely used spill control equipment might include things like industrial storage boxes with built-in drip trays to contain any leakage, or neoprene/polyethylene mats, ramps and pallets for standing up to the rigours of transporting and handling goods that may be at risk of spilling.

RS Australia stocks a broad range of spill control containers suited to chemical processing environments, automotive workshops, logistics facilities, and outdoor sites. The range includes spill control pallets, chemical bunding trays, drain covers, spill berms, neoprene site mats, drum funnels, and modular containment units for IBC and drum storage.

How Spill Control Equipment Works

Most spill control equipment operates on the principle of passive secondary containment, using gravity to manage liquid movement without active mechanical intervention. Bunded or palletised containment systems typically contain these elements:

  • Grated Platform Surface: A non-slip grate sits above the sump chamber, supporting drums, IBCs, or containers while allowing any leaked or spilled fluid to drain through freely by gravity.
  • Isolated Sump Chamber: The fluid collects in a sealed, chemically inert sump below the grate, physically separating the spilled material from the surrounding floor, drainage system, and equipment. Sump capacities commonly exceed 100 litres on drum-rated spill control pallets.
  • Chemical Compatibility: The sump and grate are typically manufactured from high-density polyethylene, which is resistant to a broad range of oils, acids, and chemicals.
  • Drain and Access Points: Many units include an integrated drainage tap or port to safely empty the collected fluid for disposal, along with four-way forklift pockets for repositioning loaded pallets.

Benefits of Industrial Spill Control Supplies

Industrial spill control supplies are built around a core set of features that deliver measurable safety and compliance outcomes:

  • Environmental Protection: Secondary containment prevents spilled oils and chemicals from reaching floor drains, groundwater, and waterways.
  • Slip Hazard Mitigation: Non-slip grated platform surfaces reduce the risk of slip-and-fall incidents near drum and IBC storage areas.
  • Chemical Compatibility: UV-resistant, high-density polyethylene construction withstands aggressive acids, oils, solvents, and corrosive substances.
  • Operational Flexibility: Four-way forklift pockets allow loaded spill control pallets to be repositioned safely without unloading.
  • Easy Maintenance: Integrated drainage taps allow collected fluid to be removed and disposed of without manual lifting.

Applications of Spill Control Equipment

Spill control equipment is required across any Australian workplace where liquid chemicals, fuels, or oils are stored, transferred, or handled.

Chemical Processing Plants

Chemical processing facilities handle a wide range of aggressive substances including acids, solvents, and alkalis. Chemical bunding trays and modular containment units provide secondary containment beneath pipework, storage vessels, and decanting stations. These units prevent chemical ground contamination and support compliance with Australian environmental protection requirements. Polyethylene construction ensures broad chemical compatibility across process environments.

Automotive Workshops

Oil spill control equipment is essential in automotive workshops where engine oil, brake fluid, transmission fluid, and fuels are routinely handled. Drum trays and spill pallets positioned beneath storage drums and transfer equipment capture drips and leaks before they reach workshop floors. This reduces slip hazards and prevents petroleum products from entering stormwater drains.

Logistics and Distribution Centres

Large-scale containment equipment is used in warehouses and distribution centres to manage IBC and drum storage areas. Forklift-compatible spill control pallets allow safe repositioning of loaded drums without compromising secondary containment. They support both operational efficiency and regulatory compliance across high-throughput storage environments.

Spill Control Containment Types

Spill control equipment is available in various structural configurations, including:

  • Spill Control Pallets: Heavy-duty units designed for standing drum storage, with large sump capacities and four-way forklift access for repositioning loaded drums safely.
  • Chemical Bunding Trays: Lower-capacity, flat-profile trays suited to benchtop containers, smaller drums, and jerry cans in laboratory or workshop settings.
  • Spill Decks: Low-profile containment units for environments where height clearance is limited, providing secondary containment without the raised profile of a full pallet.
  • Polyethylene Pallet Ramps: Accessories that allow drums and IBCs to be safely rolled or wheeled onto raised spill pallets, reducing manual handling risk during loading.

How to Choose Spill Control Equipment

Selecting the right spill control supplies involves matching equipment specification to regulatory, chemical, and operational requirements:

  • Sump Capacity: Bund and pallet sump volume should meet local environmental regulations. In Australia, AS 1940 and state-specific guidelines typically require secondary containment to hold at least 110% of the volume of the largest single stored container.
  • Chemical Compatibility: Polyethylene bunding trays suit most acids, oils, and solvents. Steel spill pallets are preferred for flammable liquids where polyethylene may not provide adequate fire resistance.
  • Mobility Requirements: Fixed pallets suit permanent storage positions. Forklift-compatible spill control pallets with four-way pockets suit operations where drum positions change regularly.
  • Container Size and Count: Match the pallet or tray footprint to the number and diameter of drums or IBCs being stored simultaneously.

Buy Spill Control Equipment Online from RS Australia

RS Australia is a trusted supplier and distributor of spill control equipment. Browse through a range of compliant oil and chemical spill containment equipment from brands like Lubetech, Justrite, and Ecospill Ltd, alongside the commercial-grade RS PRO range.

Consolidate your order by adding mandatory safety signs, spill kits, and anti-fatigue mats in a single transaction. RS Australia offers fast delivery to industrial hubs nationwide. For shipping timelines and fees, visit our Delivery page.

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