Bootlace Ferrules

Bootlace ferrules, also known as cord end terminals, are essential electrical components designed to provide secure and reliable connections for wires and cables. They come in various configurations, including insulated and non-insulated types, with different pin lengths, pin diameters, wire sizes, and colour-coded insulation collars for protection from contacts and easy identification.

How do bootlace ferrules work?

Bootlace ferrules simplify the process of connecting wires to terminals. Unlike standard terminals, where the insulation is crimped, bootlace ferrules focus on crimping the metal tube for enhanced reliability.

• Prepare the wire: Strip the end of the wire or cable to expose the conductor.
• Insert the wire: Slide the stripped wire into the ferrule through the plastic collar until the conductor insulation covers the entire collar, while the exposed conductor rests within the metal tube.
• Crimp the ferrule: Use a crimping tool to compress the metal tube of the ferrule securely around the wire, creating a stable and durable connection.

**Features of Bootlace Ferrules **

Bootlace ferrules offer a multitude of benefits for electrical connections, making them a preferred choice in various applications.

• Reduced Short Circuits: By securing the wire strands within a metal sleeve and providing a solid termination point, bootlace ferrules significantly decrease the risk of stray strands causing short circuits.
• Colour-Coded Collars: The colour-coding on insulated ferrules adheres to industry standards, corresponding to specific wire gauges. This simplifies wire identification and reduces the likelihood of errors during installation.
• Nylon Insulation: Many bootlace ferrules feature nylon insulating collars. These collars not only provide electrical insulation but also offer mechanical strain relief, protecting the connection from damage due to bending or pulling.
• Corrosion Resistance: High-quality ferrules are often made from materials like tinned copper, which resist corrosion and ensure the longevity of the connection even in harsh environments.

What are bootlace ferrules used for?

Crimp bootlace ferrules are used to provide the high degree of contact reliability required by a wide range of applications. They are available in a variety of designs to suit different wire or cable sizes.

Industrial Applications of Bootlace Ferrules

Types of Bootlace Ferrule Sizes

Bootlace ferrules come in a wide range of sizes, typically corresponding to the cross-sectional area of the wire they terminate (e.g., 0.5 mm², 1.0 mm², 2.5 mm², etc.). Some ferrules are designed for terminating a single wire, while others, called twin ferrules, can accommodate two wires simultaneously.

How to choose the right ferrule size

To choose the right bootlace ferrule size, match the ferrule's inner diameter to the wire's cross-sectional area. Common sizes range from 0.5mm² to 10mm² and beyond. An undersized ferrule may not securely grip the wire, while an oversized ferrule may result in a loose connection. It is essential to use a ferrule size chart or reference guide to determine the appropriate ferrule size for your specific wire and application.

Buying Bootlace Ferrules: Ordering & Delivery Information for Australia

RS Australia offers top-quality bootlace ferrules from reputable brands like RS PRO, Phoenix Contact, JST, and TE Connectivity. Our extensive inventory ensures that your electrical needs, from crimping tools to cable sleeves, are met efficiently.

Our online ordering process is straightforward and convenient.You can easily browse our wide selection, filter by specifications, and add items to your cart with just a few clicks. We offer a variety of secure payment options, and our dedicated customer service team is available to assist you with any inquiries you may have. With RS Australia, we strive to provide a seamless purchasing experience from start to finish. For more details on our delivery options and fees, please visit our delivery information page.