Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 137-3291
Mfr. Part No.2930 GR005
BrandAlpha Wire
$57.27
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Green AWM/STYLE 11540 30 AWG Fluoropolymer Chemicals, Sunlight, Water 7/38 -150°C +300°C -150 → +300 °C 30m 0.51mm 600 V ac Flame Retardant
RS Stock No. 910-7771
Mfr. Part No.KZ0509N
BrandCAE Groupe
$723.32
1 Reel of 250 Metre(s)
Reel(s)
1.3 mm² Black - 16 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 2.15mm 600 V Flame Retardant
RS Stock No. 113-5855
Mfr. Part No.M27500-18SD3T23
$690.59
1 Reel of 100 Metre(s)
Reel(s)
- White - 18 AWG - - - - +150°C Maximum of +150 °C 100m 4.83mm 600 V ac -
RS Stock No. 138-1691
Mfr. Part No.2930 GR001
BrandAlpha Wire
$452.16
1 Reel of 305 Metre(s)
Reel(s)
0.06 mm² Green AWM/STYLE 11540 30 AWG Fluoropolymer Chemicals, Sunlight, Water 7/38 -150°C +300°C -150 → +300 °C 305m 0.51mm 600 V ac -
RS Stock No. 878-8196
Mfr. Part No.2840/7 BL005
BrandAlpha Wire
$104.42
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Blue MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 137-3282
Mfr. Part No.2928 RD005
BrandAlpha Wire
$61.90
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Red AWM/STYLE 11540 28 AWG Fluoropolymer Chemicals, Sunlight, Water 7/36 -150°C +300°C -150 → +300 °C 30m 0.58mm 600 V ac -
RS Stock No. 910-7712
Mfr. Part No.KZ0406BL
BrandCAE Groupe
$308.47
1 Reel of 250 Metre(s)
Reel(s)
0.34 mm² White - 22 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 1.06mm 250 V Flame Retardant
RS Stock No. 137-3257
Mfr. Part No.2924 BR005
BrandAlpha Wire
$75.15
1 Reel of 30 Metre(s)
Reel(s)
0.24 mm² Brown AWM/STYLE 11540 24 AWG Fluoropolymer Chemicals, Sunlight, Water 19/36 -150°C +300°C -150 → +300 °C 30m 0.89mm 600 V ac -
RS Stock No. 138-1629
Mfr. Part No.2918 VI001
BrandAlpha Wire
$1,269.79
1 Reel of 305 Metre(s)
Reel(s)
0.96 mm² Purple AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 305m 1.47mm 600 V ac -
RS Stock No. 878-8200
Mfr. Part No.2840/7 SL005
BrandAlpha Wire
$104.42
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Grey MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 878-8379
Mfr. Part No.2843/7 YL005
BrandAlpha Wire
$125.80
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Yellow MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 138-1665
Mfr. Part No.2926 BK001
BrandAlpha Wire
$579.71
1 Reel of 305 Metre(s)
Reel(s)
0.15 mm² Black AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 305m 0.76mm 600 V ac -
RS Stock No. 138-1770
Mfr. Part No.2918 BK005
BrandAlpha Wire
$179.70
1 Reel of 30 Metre(s)
Reel(s)
0.96 mm² Black AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 30m 1.47mm 600 V ac -
RS Stock No. 137-3304
Mfr. Part No.2932 RD005
BrandAlpha Wire
$60.05
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Red AWM/STYLE 11540 32 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.41mm 600 V ac -
RS Stock No. 138-1783
Mfr. Part No.2920 BR005
BrandAlpha Wire
$114.36
1 Reel of 30 Metre(s)
Reel(s)
0.6 mm² Brown AWM/STYLE 11540 20 AWG Fluoropolymer Chemicals, Sunlight, Water 19/32 -150°C +300°C -150 → +300 °C 30m 1.22mm 600 V ac -
RS Stock No. 137-3328
Mfr. Part No.2936 VI005
BrandAlpha Wire
$52.62
1 Reel of 30 Metre(s)
Reel(s)
0.013 mm² Purple AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.33mm 600 V ac Flame Retardant
RS Stock No. 878-8398
Mfr. Part No.2843/19 OR005
BrandAlpha Wire
$171.06
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Orange MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 19/38 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 724-4468
Mfr. Part No.48000
BrandLapp
$38.62
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Green/Yellow - 20 AWG Silicone Chemicals, Oils 16/0.2 mm -50°C +180°C -50 → +180 °C 100m 2.1mm 300 V -
RS Stock No. 138-1740
Mfr. Part No.2934 GR001
BrandAlpha Wire
$428.97
1 Reel of 305 Metre(s)
Reel(s)
0.02 mm² Green AWM/STYLE 11540 34 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.36mm 600 V ac -
RS Stock No. 878-8332
Mfr. Part No.2842/19 OR005
BrandAlpha Wire
$177.87
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Orange MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 19/40 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
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