Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 138-1618
Mfr. Part No.2916 VI001
BrandAlpha Wire
$1,332.09
1 Reel of 305 Metre(s)
Reel(s)
1.3 mm² Purple AWM/STYLE 11540 16 AWG Fluoropolymer Chemicals, Sunlight, Water 19/0.0117 -150°C +300°C -150 → +300 °C 305m 1.75mm 600 V ac -
RS Stock No. 910-7734
Mfr. Part No.KZ0405BL
BrandCAE Groupe
$296.03
1 Reel of 250 Metre(s)
Reel(s)
0.22 mm² White - 24 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 0.91mm 250 V Flame Retardant
RS Stock No. 137-3276
Mfr. Part No.2926 YL005
BrandAlpha Wire
$67.94
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Yellow AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 30m 0.76mm 600 V ac -
RS Stock No. 253-2032
Mfr. Part No.FLHTC0311-0.75-4
$245.24
1 Reel of 100 Metre(s)
Reel(s)
0.75 mm² Yellow - - ETFE Chemicals, Flame 19/0.23 mm -55°C +200°C -55 → +200 °C 100m 1.47mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8290
Mfr. Part No.2842/7 BR005
BrandAlpha Wire
$118.13
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Brown MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 910-7686
Mfr. Part No.KZ0405V
BrandCAE Groupe
$296.03
1 Reel of 250 Metre(s)
Reel(s)
0.22 mm² Green - 24 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 0.91mm 250 V Flame Retardant
RS Stock No. 253-2098
Mfr. Part No.FLHTC0311-1.00-9
$280.37
1 Reel of 100 Metre(s)
Reel(s)
1 mm² White - - ETFE Chemicals, Flame 19/0.25 mm -55°C +200°C -55 → +200 °C 100m 1.62mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 138-1643
Mfr. Part No.2922 BK001
BrandAlpha Wire
$711.20
1 Reel of 305 Metre(s)
Reel(s)
0.38 mm² Black AWM/STYLE 11540 22 AWG Fluoropolymer Chemicals, Sunlight, Water 19/34 -150°C +300°C -150 → +300 °C 305m 1.04mm 600 V ac -
RS Stock No. 878-8278
Mfr. Part No.2841/1 SL005
BrandAlpha Wire
$150.10
1 Reel of 30 Metre(s)
Reel(s)
0.05 mm² Grey MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 1/0.25 mm -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 910-7699
Mfr. Part No.KZ0405B
BrandCAE Groupe
$296.03
1 Reel of 250 Metre(s)
Reel(s)
0.22 mm² Blue - 24 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 0.91mm 250 V Flame Retardant
RS Stock No. 724-4468
Mfr. Part No.48000
BrandLapp
$56.90
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Green/Yellow - 20 AWG Silicone Chemicals, Oils 16/0.2 mm -50°C +180°C -50 → +180 °C 100m 2.1mm 300 V -
RS Stock No. 253-1859
Mfr. Part No.FLHTC0311-0.35-0
$158.86
1 Reel of 100 Metre(s)
Reel(s)
0.35 mm² Black - 22 ETFE - 19/0.15 mm -55°C +200°C -55 → +200 °C 100m 1.16mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 175-7481
BrandStaubli
$289.41
1 Reel of 25 Metre(s)
Reel(s)
2.5 mm² Black - - Silicone Chemical Resistant, Impact Resistant, Radiation Resistant 651/0.07 mm -50°C +150°C -50 +150 °C 25m 4.6mm 1.5 kV -
RS Stock No. 789-3701
Mfr. Part No.55A0111-14-0
$3.606
Each
units
2 mm² Black - 14 ETFE Radiation 19/27 -65°C +150°C -65 → +150 °C - 2.16mm 600 V Flame Retardant, Self-extinguishing
RS Stock No. 138-1725
Mfr. Part No.2932 BK001
BrandAlpha Wire
$456.37
1 Reel of 305 Metre(s)
Reel(s)
0.03 mm² Black AWM/STYLE 11540 32 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.41mm 600 V ac -
RS Stock No. 113-5826
Mfr. Part No.M22759/34-24-9
$141.96
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² White - 24 AWG ETFE - 19 / 36 AWG -65°C +150°C -65 → +150 °C 100m 1.14mm 600 V ac -
RS Stock No. 910-7712
Mfr. Part No.KZ0406BL
BrandCAE Groupe
$377.53
1 Reel of 250 Metre(s)
Reel(s)
0.34 mm² White - 22 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 1.06mm 250 V Flame Retardant
RS Stock No. 138-1686
Mfr. Part No.2928 WH001
BrandAlpha Wire
$468.21
1 Reel of 305 Metre(s)
Reel(s)
0.09 mm² White AWM/STYLE 11540 28 AWG Fluoropolymer Chemicals, Sunlight, Water 7/36 -150°C +300°C -150 → +300 °C 305m 0.58mm 600 V ac -
RS Stock No. 138-1614
Mfr. Part No.2916 GR001
BrandAlpha Wire
$1,332.09
1 Reel of 305 Metre(s)
Reel(s)
1.3 mm² Green AWM/STYLE 11540 16 AWG Fluoropolymer Chemicals, Sunlight, Water 19/0.0117 -150°C +300°C -150 → +300 °C 305m 1.75mm 600 V ac -
RS Stock No. 724-4487
Mfr. Part No.48104
BrandLapp
$66.63
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Red - 20 AWG Silicone Chemicals, Oils 19/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.1mm 300 V -
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