Keying Plugs

Keyring plugs are handheld termination tools used to insert wires onto individual socket terminations in connectors.

Design and use of a keyring plug

Keyring plugs have a T-shaped handle on one end for ease of use. On the other end is a slotted blade. This slotted blade is used to insert the wire into the connector. The blade is specifically designed to fit into the connector slot to terminate the wire using the displacement terminating technique.

This technique requires inserting an unstripped wire into a slotted contact beam to form a reliable electrical connection between the conductor and contact.

Wire insertion technique using a keyring plug

  • First, place the connector on a flat surface to prevent possible rocking when inserting the wire.
  • Position wire over the contact in the connector and make sure the end of the wire does not extend over the shoulder of the connector.
  • Start the wire into contact with the finger.
  • Place appropriate tool on wire over contact so that the centerline of the tool matches the contact.
  • Holding the tool handle, apply a constant direct pressure until the wire is terminated with the contact.

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Description Price Gender Contact Size Series Length Width Height Diameter Colour Material Series Number
RS Stock No. 129-5079
Mfr. Part No.59803-1
$52.49
Each
units
Female - MTA-100 7.11mm 1.02mm 2.67mm - - Copper Alloy, Nylon, PET, Phosphor Bronze -
RS Stock No. 718-8407
Mfr. Part No.650025-2
$0.66
Each (In a Pack of 5)
units
- - - 7.49mm 3.81mm 1.44mm - - - -
RS Stock No. 712-2261
Mfr. Part No.200821-1
$0.542
Each (In a Pack of 5)
units
- - - 25.4mm - - 3.17mm - - -
RS Stock No. 712-2438
Mfr. Part No.641994-1
$0.103
Each (In a Pack of 20)
units
- - MTA-100 7.87mm 1.96mm 1.96mm - - - -
RS Stock No. 795-0808
Mfr. Part No.100525-9
$1.99
Each (In a Pack of 5)
units
Male - 100525 8.9mm 10.8mm 6.5mm - Red - -
RS Stock No. 164-7808
Mfr. Part No.641623-1
$0.135
Each (In a Box of 400)
units
Male - MTA-156 7.87mm - 3.18mm - Natural Nylon -
RS Stock No. 710-0356
Mfr. Part No.641623-1
$0.149
Each (In a Pack of 20)
units
Male - MTA-156 7.87mm - 3.18mm - Natural Nylon -
RS Stock No. 164-3096
Mfr. Part No.100525-9
$1.24
Each (In a Bag of 500)
units
Male - 100525 8.9mm 10.8mm 6.5mm - Red - -
RS Stock No. 739-0965
Mfr. Part No.5-100525-4
$3.20
Each
units
Male - - 8.9mm 10.8mm 6.5mm - Green Glass Fibre Reinforced Nylon -
RS Stock No. 164-9460
Mfr. Part No.770377-1
$9,424.80
1 Bag of 30000
Bag(s)
- - Mate-N-Lok 23.88mm 3.3mm - - White - -
RS Stock No. 366-2027
Mfr. Part No.770377-1
$0.596
Each (In a Pack of 10)
units
- - Mate-N-Lok 23.88mm 3.3mm - - White - -
RS Stock No. 710-0053
Mfr. Part No.640629-1
$0.254
Each (In a Pack of 10)
units
Male - MTA-156 7.62mm 1.3mm 2.16mm - Natural Nylon -
RS Stock No. 681-2644
Mfr. Part No.86286-1
$0.483
Each (In a Pack of 10)
units
- - AMPMODU MOD II, AMPMODU MOD IV 6.73mm 2.28mm 1.9mm - - - -
RS Stock No. 164-4157
Mfr. Part No.5-100525-4
$18,977.00
1 Bag of 8000
Bag(s)
Male - - 8.9mm 10.8mm 6.5mm - Green Glass Fibre Reinforced Nylon -
RS Stock No. 680-9074
Mfr. Part No.2-100526-0
$2.14
Each
units
Female - - 9.9mm 10.6mm 6.1mm - Blue Lilac - -
RS Stock No. 164-0120
Mfr. Part No.86286-1
$563.04
1 Box of 2000
Box(es)
- - AMPMODU MOD II, AMPMODU MOD IV 6.73mm 2.28mm 1.9mm - - - -
RS Stock No. 165-0489
Mfr. Part No.2-100526-0
$9,520.00
1 Bag of 8000
Bag(s)
Female - - 9.9mm 10.6mm 6.1mm - Blue Lilac - -
RS Stock No. 680-2495
Mfr. Part No.1-640415-0
$0.586
Each (In a Pack of 10)
units
- - - 19.55mm - - 3.17mm - - -
RS Stock No. 164-2939
Mfr. Part No.316390-7
$121.38
1 Bag of 1000
Bag(s)
- - - - - - - - - -
RS Stock No. 165-0704
Mfr. Part No.926495-3
$1.11
Each (In a Bag of 100)
units
- - - 93.5mm 16mm 9.6mm - - - -