Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 841-7181
BrandRS PRO
$119.07
1 Reel of 100 Metre(s)
Reel(s)
0.12 mm² Black BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 100m 0.8mm 300 V -
RS Stock No. 113-5870
Mfr. Part No.M81044/12-20-9
$54.66
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG Polyalkene - 19 / 32 AWG -65°C +150°C -65 → +150 °C 100m 1.4mm 600 V ac -
RS Stock No. 789-3711
Mfr. Part No.55A1121-22-2/6-9
$13.734
Each
units
0.38 mm² Blue/Red - 22 ETFE Radiation 19/34 -65°C +150°C -65 → +150 °C - 3.02mm 600 V Flame Retardant, Self-extinguishing
RS Stock No. 176-9823
Mfr. Part No.3050 BL005
BrandAlpha Wire
$45.52
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Blue UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 30m 1.42mm 300 V Flame Retardant
RS Stock No. 841-7232
BrandRS PRO
$127.48
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Pink BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 0.95mm 300 V -
RS Stock No. 841-7217
BrandRS PRO
$38.21
1 Reel of 25 Metre(s)
Reel(s)
0.22 mm² Pink BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 25m 0.95mm 300 V -
RS Stock No. 232-1078
BrandRS PRO
$849.42
1 Reel of 100 Metre(s)
Reel(s)
3.8 mm² Grey - 12 PTFE - 37/0.315 mm -70°C +260°C -70 → +260 °C 100m 3.8mm 600 V -
RS Stock No. 438-626
Mfr. Part No.0026002
BrandLapp
$376.30
1 Reel of 100 Metre(s)
Reel(s)
0.75 mm² Black - 18 AWG PVC Heat - -20°C +90°C -20 → +90 °C 100m 6.5mm 500 V -
RS Stock No. 841-7434
BrandRS PRO
$189.59
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Brown BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 600 V -
RS Stock No. 232-1084
BrandRS PRO
$2,373.12
1 Reel of 100 Metre(s)
Reel(s)
4.65 mm² Grey - 10 PTFE - 37/0.4 mm -70°C +260°C -70 → +260 °C 100m 4.75mm 600 V -
RS Stock No. 204-6941
BrandRS PRO
$98.81
1 Reel of 100 Metre(s)
Reel(s)
- Blue - 24 PVDF - - -50°C +105°C -50 → +105 °C 100m - 300 V -
RS Stock No. 253-1938
Mfr. Part No.FLHTC0311-0.50-5
$192.67
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Green - - ETFE - 19/0.19 mm -55°C +200°C -55 → +200 °C 100m 1.27mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 113-5869
Mfr. Part No.M81044/12-18-9
$100.45
1 Reel of 100 Metre(s)
Reel(s)
0.82 mm² White - 18 AWG Polyalkene - 19 / 30 AWG -65°C +150°C -65 → +150 °C 100m 1.65mm 600 V ac -
RS Stock No. 398-0915
Mfr. Part No.99M0111-22-2
$145.75
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² Red - 22 PET Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.15 mm -55°C +125°C -55 → +125 °C 100m 1.2mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 253-2082
Mfr. Part No.FLHTC0311-1.00-2
$268.91
1 Reel of 100 Metre(s)
Reel(s)
1 mm² Red - - ETFE - 19/0.25 mm -55°C +200°C -55 → +200 °C 100m 1.62mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 113-5867
Mfr. Part No.M81044/12-14-9
$204.65
1 Reel of 100 Metre(s)
Reel(s)
2 mm² White - 14 AWG Polyalkene - 19 / 27 AWG -65°C +150°C -65 → +150 °C 100m 2.26mm 600 V ac -
RS Stock No. 229-1416
Mfr. Part No.44A0111-24-9
$82.24
1 Reel of 100 Metre(s)
Reel(s)
0.25 mm² White - 24 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/36 -65°C +150°C -65 → +150 °C 100m 1.02mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 329-9455
Mfr. Part No.55A0111-22-9
$94.16
1 Reel of 100 Metre(s)
Reel(s)
0.38 mm² White - 22 ETFE Chemicals, Electric Arc Tracking, Flame, Fluids 19/34 -65°C +150°C -65 → +150 °C 100m 1.09mm 600 V Flame Retardant, Self-extinguishing
RS Stock No. 628-1665
BrandRS PRO
$471.75
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Grey - 22 AWG PTFE Impregnated Glass Yarn Braid, PTFE Tape - 19/0.15 mm -70°C +260°C -70 → +260 °C 100m 2.05mm 600 V -
RS Stock No. 789-3676
Mfr. Part No.44A0111-16-2
$1.986
Each
units
1.3 mm² Red - 16 Polyalkene Radiation 19/29 -65°C +150°C -65 → +150 °C - 1.83mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
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