Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 878-8360
Mfr. Part No.2843/7 RD005
BrandAlpha Wire
$125.80
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Red MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 910-7740
Mfr. Part No.KZ0506R
BrandCAE Groupe
$259.94
1 Reel of 250 Metre(s)
Reel(s)
0.34 mm² Red - 22 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 1.27mm 600 V Flame Retardant
RS Stock No. 878-8367
Mfr. Part No.2843/7 VI005
BrandAlpha Wire
$121.01
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Purple MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 329-9360
Mfr. Part No.55A0811-20-9
$180.91
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² White - 20 AWG ETFE Chemicals, Electric Arc Tracking, Flame, Fluids 19/32 -65°C +150°C -65 → +150 °C 100m 1.47mm 600 V Flame Retardant, Self-extinguishing
RS Stock No. 253-2026
Mfr. Part No.FLHTC0311-0.75-9
$244.97
1 Reel of 100 Metre(s)
Reel(s)
0.75 mm² White - - ETFE Chemicals, Flame 19/0.23 mm -55°C +200°C -55 → +200 °C 100m 1.47mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8382
Mfr. Part No.2843/19 BL005
BrandAlpha Wire
$171.06
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Blue MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 19/38 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 138-3451
Mfr. Part No.2922 SL005
BrandAlpha Wire
$96.75
1 Reel of 30 Metre(s)
Reel(s)
0.38 mm² Grey AWM/STYLE 11540 22 AWG Fluoropolymer Chemicals, Sunlight, Water 19/34 -150°C +300°C -150 → +300 °C 30m 1.04mm 600 V ac -
RS Stock No. 910-7725
Mfr. Part No.KZ0505N
BrandCAE Groupe
$264.89
1 Reel of 250 Metre(s)
Reel(s)
0.2 mm² Black - 24 AWG PTFE - 7/0.2 mm -55°C +200°C -55 → +200 °C 250m 1.13mm 600 V Flame Retardant
RS Stock No. 878-8216
Mfr. Part No.2840/7 YL005
BrandAlpha Wire
$104.42
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Yellow MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 137-3299
Mfr. Part No.2932 BK005
BrandAlpha Wire
$58.87
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Black AWM/STYLE 11540 32 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.41mm 600 V ac -
RS Stock No. 229-1517
Mfr. Part No.44A1111-22-9-9
$398.85
1 Reel of 100 Metre(s)
Reel(s)
0.33 mm² White - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.25 mm -65°C +150°C -65 → +150 °C 100m 2.13mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 253-1900
Mfr. Part No.FLHTC0311-0.35-4
$161.26
1 Reel of 100 Metre(s)
Reel(s)
0.35 mm² Yellow - 22 ETFE Chemicals, Flame, Radiation 19/0.15 mm -55°C +200°C -55 → +200 °C 100m 1.16mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 138-1694
Mfr. Part No.2930 SL001
BrandAlpha Wire
$452.16
1 Reel of 305 Metre(s)
Reel(s)
0.06 mm² Grey AWM/STYLE 11540 30 AWG Fluoropolymer Chemicals, Sunlight, Water 7/38 -150°C +300°C -150 → +300 °C 305m 0.51mm 600 V ac -
RS Stock No. 253-2133
Mfr. Part No.FLHTC0311-1.50-6
$306.76
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Blue - - ETFE - 19/0.32 mm -55°C +200°C -55 → +200 °C 100m 1.87mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8284
Mfr. Part No.2841/1 YL005
BrandAlpha Wire
$146.81
1 Reel of 30 Metre(s)
Reel(s)
0.05 mm² Yellow MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 1/0.25 mm -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 124-3012
Mfr. Part No.3050 GR001
BrandAlpha Wire
$191.00
1 Reel of 304 Metre(s)
Reel(s)
0.23 mm² Green UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant
RS Stock No. 138-1757
Mfr. Part No.2936 WH001
BrandAlpha Wire
$426.05
1 Reel of 305 Metre(s)
Reel(s)
0.013 mm² White AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.33mm 600 V ac -
RS Stock No. 137-3325
Mfr. Part No.2936 OR005
BrandAlpha Wire
$52.62
1 Reel of 30 Metre(s)
Reel(s)
0.013 mm² Orange AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.33mm 600 V ac -
RS Stock No. 724-4459
Mfr. Part No.47005
BrandLapp
$53.93
1 Reel of 100 Metre(s)
Reel(s)
0.25 mm² Yellow - 24 AWG Silicone Chemicals, Oils 14/0.15 mm -50°C +180°C -50 → +180 °C 100m 1.9mm 300 V -
RS Stock No. 138-1743
Mfr. Part No.2934 SL001
BrandAlpha Wire
$428.97
1 Reel of 305 Metre(s)
Reel(s)
0.02 mm² Grey AWM/STYLE 11540 34 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.36mm 600 V ac -
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