Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 918-5248
Mfr. Part No.55A0111-20-5
$191.72
1 Reel of 100 Metre(s)
Reel(s)
- Green - 20 AWG ETFE, Fluoropolymer - 19/0.203 mm -65°C +150°C -65 → +150 °C 100m 1.27mm 600 V Flame Retardant
RS Stock No. 138-1645
Mfr. Part No.2922 BR001
BrandAlpha Wire
$695.62
1 Reel of 305 Metre(s)
Reel(s)
0.38 mm² Brown AWM/STYLE 11540 22 AWG Fluoropolymer Chemicals, Sunlight, Water 19/34 -150°C +300°C -150 → +300 °C 305m 1.04mm 600 V ac -
RS Stock No. 137-3272
Mfr. Part No.2926 RD005
BrandAlpha Wire
$66.45
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Red AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 30m 0.76mm 600 V ac -
RS Stock No. 878-8288
Mfr. Part No.2842/7 BK005
BrandAlpha Wire
$111.01
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Black MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 137-3284
Mfr. Part No.2928 VI005
BrandAlpha Wire
$61.90
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Purple AWM/STYLE 11540 28 AWG Fluoropolymer Chemicals, Sunlight, Water 7/36 -150°C +300°C -150 → +300 °C 30m 0.58mm 600 V ac -
RS Stock No. 138-1670
Mfr. Part No.2926 OR001
BrandAlpha Wire
$579.71
1 Reel of 305 Metre(s)
Reel(s)
0.15 mm² Orange AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 305m 0.76mm 600 V ac -
RS Stock No. 138-1743
Mfr. Part No.2934 SL001
BrandAlpha Wire
$428.97
1 Reel of 305 Metre(s)
Reel(s)
0.02 mm² Grey AWM/STYLE 11540 34 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.36mm 600 V ac -
RS Stock No. 253-1865
Mfr. Part No.FLHTC0311-0.35-6
$143.38
1 Reel of 100 Metre(s)
Reel(s)
0.35 mm² Blue - 22 ETFE - 19/0.15 mm -55°C +200°C -55 → +200 °C 100m 1.16mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 138-1632
Mfr. Part No.2918 YL001
BrandAlpha Wire
$1,244.89
1 Reel of 305 Metre(s)
Reel(s)
0.96 mm² Yellow AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 305m 1.47mm 600 V ac -
RS Stock No. 398-0965
Mfr. Part No.99M0111-20-2
$166.28
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Red - 20 PET Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.2 mm -55°C +125°C -55 → +125 °C 100m 1.5mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 138-1775
Mfr. Part No.2918 RD005
BrandAlpha Wire
$179.70
1 Reel of 30 Metre(s)
Reel(s)
0.96 mm² Red AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 30m 1.47mm 600 V ac -
RS Stock No. 176-9817
Mfr. Part No.3050 GR005
BrandAlpha Wire
$43.65
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Green UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 30m 1.42mm 300 V Flame Retardant
RS Stock No. 138-1772
Mfr. Part No.2918 BR005
BrandAlpha Wire
$179.70
1 Reel of 30 Metre(s)
Reel(s)
0.96 mm² Brown AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 30m 1.47mm 600 V ac -
RS Stock No. 137-3288
Mfr. Part No.2930 BK005
BrandAlpha Wire
$57.27
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Black AWM/STYLE 11540 30 AWG Fluoropolymer Chemicals, Sunlight, Water 7/38 -150°C +300°C -150 → +300 °C 30m 0.51mm 600 V ac -
RS Stock No. 842-5303
Mfr. Part No.3051 BR001
BrandAlpha Wire
$182.24
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² Brown UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 137-3271
Mfr. Part No.2926 OR005
BrandAlpha Wire
$63.85
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Orange AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 30m 0.76mm 600 V ac -
RS Stock No. 137-3269
Mfr. Part No.2926 GR005
BrandAlpha Wire
$66.45
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Green AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 30m 0.76mm 600 V ac -
RS Stock No. 113-5837
Mfr. Part No.M27500-22MH2T08
$410.34
1 Reel of 100 Metre(s)
Reel(s)
- White - 22 AWG Polyalkene - - - +150°C Maximum of +150 °C 100m 4.06mm 600 V ac -
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