Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 910-7813
Mfr. Part No.KU0322
BrandCAE Groupe
$414.25
1 Reel of 250 Metre(s)
Reel(s)
0.38 mm² White MIL-W-22759 22 AWG ETFE - - -55°C +150°C -55 +150 °C 250m 2.2mm 600 V Flame Retardant
RS Stock No. 113-5848
Mfr. Part No.M27500-20SB3T23
$383.90
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG ETFE - 19 / 32 AWG -65°C +150°C -65 → +150 °C 100m 3.63mm 600 V ac -
RS Stock No. 137-3259
Mfr. Part No.2924 GR005
BrandAlpha Wire
$76.84
1 Reel of 30 Metre(s)
Reel(s)
0.24 mm² Green AWM/STYLE 11540 24 AWG Fluoropolymer Chemicals, Sunlight, Water 19/36 -150°C +300°C -150 → +300 °C 30m 0.89mm 600 V ac -
RS Stock No. 724-4493
Mfr. Part No.49000
BrandLapp
$67.69
1 Reel of 100 Metre(s)
Reel(s)
0.75 mm² Green/Yellow - 18 AWG Silicone Chemicals, Oils 24/0.2 mm -50°C +180°C -50 → +180 °C 100m 2.4mm 300 V -
RS Stock No. 878-8247
Mfr. Part No.2841/7 SL005
BrandAlpha Wire
$115.71
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Grey MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 14062 -60°C 200°C -60 → +200 °C 30.5m 0.61mm 250 V -
RS Stock No. 138-1728
Mfr. Part No.2932 BR001
BrandAlpha Wire
$456.37
1 Reel of 305 Metre(s)
Reel(s)
0.03 mm² Brown AWM/STYLE 11540 32 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.41mm 600 V ac -
RS Stock No. 136-5942
Mfr. Part No.100E0111-2.50-9
$159.49
1 Reel of 100 Metre(s)
Reel(s)
2.5 mm² White EN 50306-2 - Polymer Acids, Alkali, Fuels 37/0.29 mm -55°C +125°C -55 → +125 °C 1.5m 2.5 → 2.63mm 300 V Flame Retardant, Halogen Free
RS Stock No. 113-5827
Mfr. Part No.M27500-18ML2T08
$517.37
1 Reel of 100 Metre(s)
Reel(s)
- White - 18 AWG - - 19 / 30 AWG -65°C +150°C -65 → +150 °C 100m 4.14mm 600 V ac -
RS Stock No. 918-5273
Mfr. Part No.99M0111-24-6
$120.65
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Blue - 24 AWG Polyester - 19/0.12 mm -55°C +125°C -55 → +125 °C 100m 1.05mm 600 V -
RS Stock No. 724-4544
Mfr. Part No.50106
BrandLapp
$79.74
1 Reel of 100 Metre(s)
Reel(s)
1 mm² Grey - 17 AWG Silicone Chemicals, Oils 19/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.5mm 300 V -
RS Stock No. 137-3301
Mfr. Part No.2932 BR005
BrandAlpha Wire
$58.87
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Brown AWM/STYLE 11540 32 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.41mm 600 V ac -
RS Stock No. 138-1755
Mfr. Part No.2936 SL001
BrandAlpha Wire
$435.60
1 Reel of 305 Metre(s)
Reel(s)
0.013 mm² Grey AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.33mm 600 V ac -
RS Stock No. 138-1672
Mfr. Part No.2926 SL001
BrandAlpha Wire
$592.68
1 Reel of 305 Metre(s)
Reel(s)
0.15 mm² Grey AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 305m 0.76mm 600 V ac -
RS Stock No. 137-3300
Mfr. Part No.2932 BL005
BrandAlpha Wire
$61.40
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Blue AWM/STYLE 11540 32 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.41mm 600 V ac Flame Retardant
RS Stock No. 138-1753
Mfr. Part No.2936 RD001
BrandAlpha Wire
$435.60
1 Reel of 305 Metre(s)
Reel(s)
0.013 mm² Red AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.33mm 600 V ac -
RS Stock No. 878-8341
Mfr. Part No.2843/7 BK005
BrandAlpha Wire
$128.62
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Black MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 878-8332
Mfr. Part No.2842/19 OR005
BrandAlpha Wire
$181.85
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Orange MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 19/40 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 878-8329
Mfr. Part No.2842/19 BL005
BrandAlpha Wire
$174.53
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Blue MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 19/40 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
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