Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 138-1656
Mfr. Part No.2924 BL001
BrandAlpha Wire
$625.16
1 Reel of 305 Metre(s)
Reel(s)
0.24 mm² Blue AWM/STYLE 11540 24 AWG Fluoropolymer Chemicals, Sunlight, Water 19/36 -150°C +300°C -150 → +300 °C 305m 0.89mm 600 V ac -
RS Stock No. 878-8367
Mfr. Part No.2843/7 VI005
BrandAlpha Wire
$121.01
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Purple MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 253-2026
Mfr. Part No.FLHTC0311-0.75-9
$244.97
1 Reel of 100 Metre(s)
Reel(s)
0.75 mm² White - - ETFE Chemicals, Flame 19/0.23 mm -55°C +200°C -55 → +200 °C 100m 1.47mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8250
Mfr. Part No.2841/1 BL005
BrandAlpha Wire
$143.93
1 Reel of 30 Metre(s)
Reel(s)
0.05 mm² Blue MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 1/0.25 mm -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 878-8379
Mfr. Part No.2843/7 YL005
BrandAlpha Wire
$125.80
1 Reel of 30 Metre(s)
Reel(s)
0.14 mm² Yellow MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 12601 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 113-5849
Mfr. Part No.M27500-22SB3T23
$339.38
1 Reel of 100 Metre(s)
Reel(s)
0.33 mm² White - 22 AWG ETFE - 19 / 34 AWG -65°C +150°C -65 → +150 °C 100m 3.2mm 600 V ac -
RS Stock No. 138-3441
Mfr. Part No.2920 SL005
BrandAlpha Wire
$114.36
1 Reel of 30 Metre(s)
Reel(s)
0.6 mm² Grey AWM/STYLE 11540 20 AWG Fluoropolymer Chemicals, Sunlight, Water 19/32 -150°C +300°C -150 → +300 °C 30m 1.22mm 600 V ac -
RS Stock No. 918-5239
Mfr. Part No.44A1111-16-9-9
$729.32
1 Reel of 100 Metre(s)
Reel(s)
1.3 mm² White - 16 AWG Polyalkene, PVDF - 19/29 AWG -65°C +150°C -65 → +150 °C 100m 1.42mm 600 V Flame Retardant
RS Stock No. 138-1666
Mfr. Part No.2926 BL001
BrandAlpha Wire
$579.71
1 Reel of 305 Metre(s)
Reel(s)
0.15 mm² Blue AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 305m 0.76mm 600 V ac -
RS Stock No. 229-1517
Mfr. Part No.44A1111-22-9-9
$398.85
1 Reel of 100 Metre(s)
Reel(s)
0.33 mm² White - 22 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.25 mm -65°C +150°C -65 → +150 °C 100m 2.13mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 137-3304
Mfr. Part No.2932 RD005
BrandAlpha Wire
$60.05
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Red AWM/STYLE 11540 32 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.41mm 600 V ac -
RS Stock No. 124-3012
Mfr. Part No.3050 GR001
BrandAlpha Wire
$210.11
1 Reel of 304 Metre(s)
Reel(s)
0.23 mm² Green UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant
RS Stock No. 138-1756
Mfr. Part No.2936 VI001
BrandAlpha Wire
$426.05
1 Reel of 305 Metre(s)
Reel(s)
0.013 mm² Purple AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.33mm 600 V ac -
RS Stock No. 137-3264
Mfr. Part No.2924 WH005
BrandAlpha Wire
$79.40
1 Reel of 30 Metre(s)
Reel(s)
0.24 mm² White AWM/STYLE 11540 24 AWG Fluoropolymer Chemicals, Sunlight, Water 19/36 -150°C +300°C -150 → +300 °C 30m 0.89mm 600 V ac -
RS Stock No. 724-4471
Mfr. Part No.48002
BrandLapp
$66.13
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Blue - 20 AWG Silicone Chemicals, Oils 19/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.1mm 300 V -
RS Stock No. 789-3739
Mfr. Part No.99M0111-24-9
$1.224
Each
units
0.24 mm² White - 24 Polyester Chemicals, Electric Arc Tracking, Flame, Fluids 19/36 -55°C +125°C -55 → +125 °C - 0.89mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 362-386
Mfr. Part No.44M9976-20-9
$318.23
1 Reel of 300 Metre(s)
Reel(s)
0.6 mm² White - 20 AWG Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.2 mm - +120°C Maximum of +120 °C 300m 1.47mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 138-1766
Mfr. Part No.2916 SL005
BrandAlpha Wire
$173.34
1 Reel of 30 Metre(s)
Reel(s)
1.3 mm² Grey AWM/STYLE 11540 16 AWG Fluoropolymer Chemicals, Sunlight, Water 19/0.0117 -150°C +300°C -150 → +300 °C 30m 1.75mm 600 V ac -
RS Stock No. 137-3291
Mfr. Part No.2930 GR005
BrandAlpha Wire
$57.27
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Green AWM/STYLE 11540 30 AWG Fluoropolymer Chemicals, Sunlight, Water 7/38 -150°C +300°C -150 → +300 °C 30m 0.51mm 600 V ac Flame Retardant
RS Stock No. 910-7771
Mfr. Part No.KZ0509N
BrandCAE Groupe
$723.32
1 Reel of 250 Metre(s)
Reel(s)
1.3 mm² Black - 16 AWG PTFE Acids, Hydrocarbons, Mould, Oils, Solvents - -55°C +200°C -55 → +200 °C 250m 2.15mm 600 V Flame Retardant
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