Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 724-4480
Mfr. Part No.48105
BrandLapp
$54.98
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG Silicone Chemicals, Oils 19/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.1mm 300 V -
RS Stock No. 910-7728
Mfr. Part No.KZ0505J
BrandCAE Groupe
$295.20
1 Reel of 250 Metre(s)
Reel(s)
0.2 mm² Yellow - 24 AWG PTFE - 7/0.2 mm -55°C +200°C -55 → +200 °C 250m 1.13mm 600 V Flame Retardant
RS Stock No. 842-5303
Mfr. Part No.3051 BR001
BrandAlpha Wire
$185.99
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² Brown UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 137-3276
Mfr. Part No.2926 YL005
BrandAlpha Wire
$67.94
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Yellow AWM/STYLE 11540 26 AWG Fluoropolymer Chemicals, Sunlight, Water 19/38 -150°C +300°C -150 → +300 °C 30m 0.76mm 600 V ac -
RS Stock No. 878-8307
Mfr. Part No.2842/7 RD005
BrandAlpha Wire
$111.01
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Red MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 878-8332
Mfr. Part No.2842/19 OR005
BrandAlpha Wire
$181.85
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Orange MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 19/40 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 138-1616
Mfr. Part No.2916 RD001
BrandAlpha Wire
$1,332.09
1 Reel of 305 Metre(s)
Reel(s)
1.3 mm² Red AWM/STYLE 11540 16 AWG Fluoropolymer Chemicals, Sunlight, Water 19/0.0117 -150°C +300°C -150 → +300 °C 305m 1.75mm 600 V ac -
RS Stock No. 137-3288
Mfr. Part No.2930 BK005
BrandAlpha Wire
$58.55
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Black AWM/STYLE 11540 30 AWG Fluoropolymer Chemicals, Sunlight, Water 7/38 -150°C +300°C -150 → +300 °C 30m 0.51mm 600 V ac -
RS Stock No. 137-3291
Mfr. Part No.2930 GR005
BrandAlpha Wire
$58.55
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Green AWM/STYLE 11540 30 AWG Fluoropolymer Chemicals, Sunlight, Water 7/38 -150°C +300°C -150 → +300 °C 30m 0.51mm 600 V ac Flame Retardant
RS Stock No. 789-3739
Mfr. Part No.99M0111-24-9
$1.224
Each
units
0.24 mm² White - 24 Polyester Chemicals, Electric Arc Tracking, Flame, Fluids 19/36 -55°C +125°C -55 → +125 °C - 0.89mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 137-3318
Mfr. Part No.2934 VI005
BrandAlpha Wire
$55.39
1 Reel of 30 Metre(s)
Reel(s)
0.02 mm² Purple AWM/STYLE 11540 34 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 30m 0.36mm 600 V ac -
RS Stock No. 138-1644
Mfr. Part No.2922 BL001
BrandAlpha Wire
$711.20
1 Reel of 305 Metre(s)
Reel(s)
0.38 mm² Blue AWM/STYLE 11540 22 AWG Fluoropolymer Chemicals, Sunlight, Water 19/34 -150°C +300°C -150 → +300 °C 305m 1.04mm 600 V ac -
RS Stock No. 138-1758
Mfr. Part No.2936 YL001
BrandAlpha Wire
$435.60
1 Reel of 305 Metre(s)
Reel(s)
0.013 mm² Yellow AWM/STYLE 11540 36 AWG Fluoropolymer Chemicals, Sunlight, Water Solid -150°C +300°C -150 → +300 °C 305m 0.33mm 600 V ac -
RS Stock No. 362-409
Mfr. Part No.44M9976-20-2L
$405.00
1 Reel of 300 Metre(s)
Reel(s)
0.6 mm² Pink - 20 Polyalkene Chemicals, Electric Arc Tracking, Flame, Fluids 19/0.2 mm - +120°C Maximum of +120 °C 300m 1.47mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 113-5855
Mfr. Part No.M27500-18SD3T23
$690.59
1 Reel of 100 Metre(s)
Reel(s)
- White - 18 AWG - - - - +150°C Maximum of +150 °C 100m 4.83mm 600 V ac -
RS Stock No. 136-5950
Mfr. Part No.100G0111-0.50-0CK0226
$112.94
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² Black VG 95218-20 - Polymer Chemicals, Fluid 19/0.18 mm -55°C +125°C -55 → +125 °C - 1.37 → 1.45mm 750 V ac Flame Retardant, Halogen Free
RS Stock No. 253-1837
Mfr. Part No.FLHTC0311-0.25-9
$120.04
1 Reel of 100 Metre(s)
Reel(s)
0.25 mm² White - 23 ETFE Chemicals, Flame 19/0.13 mm -55°C +200°C -55 → +200 °C 100m 1mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 878-8391
Mfr. Part No.2843/19 RD005
BrandAlpha Wire
$174.89
1 Reel of 30 Metre(s)
Reel(s)
0.15 mm² Red MIL-W-16878 26 PTFE Chemicals, Oils, Solvents 19/38 -60°C 200°C -60 → +200 °C 30.5m 0.79mm 250 V -
RS Stock No. 138-1770
Mfr. Part No.2918 BK005
BrandAlpha Wire
$183.73
1 Reel of 30 Metre(s)
Reel(s)
0.96 mm² Black AWM/STYLE 11540 18 AWG Fluoropolymer Chemicals, Sunlight, Water 19/30 -150°C +300°C -150 → +300 °C 30m 1.47mm 600 V ac -
RS Stock No. 113-5848
Mfr. Part No.M27500-20SB3T23
$383.90
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG ETFE - 19 / 32 AWG -65°C +150°C -65 → +150 °C 100m 3.63mm 600 V ac -
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