Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 359-683
BrandRS PRO
$27.47
1 Reel of 25 Metre(s)
Reel(s)
0.5 mm² Red BS6195 20 AWG Silicone Rubber Corona Discharge, Heat, Oils, Ozone, Radiation, Solvents, Weathering 16/0.2 mm -60°C +180°C -60 → +180 °C 25m 2.6mm 750 V -
RS Stock No. 841-7396
BrandRS PRO
$54.96
1 Reel of 25 Metre(s)
Reel(s)
0.34 mm² Red BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 25m 1.35mm 600 V -
RS Stock No. 841-7147
BrandRS PRO
$47.52
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² White BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 841-7412
BrandRS PRO
$148.35
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Red BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 600 V -
RS Stock No. 841-7166
BrandRS PRO
$27.98
1 Reel of 25 Metre(s)
Reel(s)
0.12 mm² Black BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 25m 0.8mm 300 V -
RS Stock No. 183-9275
BrandRS PRO
$32.27
1 Reel of 100 Metre(s)
Reel(s)
- Brown BS6004 - PVC Heat 1/0.8 mm - +85°C Maximum of +85 °C 100m 2.05mm - -
RS Stock No. 183-9281
BrandRS PRO
$103.43
1 Reel of 500 Metre(s)
Reel(s)
- Brown BS6004 - PVC Heat 1/0.8 mm - 85°C Maximum of +85 °C 500m 2.05mm - -
RS Stock No. 841-7181
BrandRS PRO
$50.00
1 Reel of 100 Metre(s)
Reel(s)
0.12 mm² Black BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 100m 0.8mm 300 V -
RS Stock No. 628-1665
BrandRS PRO
$471.75
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Grey - 22 AWG PTFE Impregnated Glass Yarn Braid, PTFE Tape - 19/0.15 mm -70°C +260°C -70 → +260 °C 100m 2.05mm 600 V -
RS Stock No. 232-1084
BrandRS PRO
$1,601.39
1 Reel of 100 Metre(s)
Reel(s)
4.65 mm² Grey - 10 PTFE - 37/0.4 mm -70°C +260°C -70 → +260 °C 100m 4.75mm 600 V -
RS Stock No. 841-7232
BrandRS PRO
$59.31
1 Reel of 100 Metre(s)
Reel(s)
0.22 mm² Pink BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 100m 0.95mm 300 V -
RS Stock No. 841-7217
BrandRS PRO
$26.98
1 Reel of 25 Metre(s)
Reel(s)
0.22 mm² Pink BS3G210 24 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.2 mm -75°C 200°C -75 → +200 °C 25m 0.95mm 300 V -
RS Stock No. 232-1078
BrandRS PRO
$758.42
1 Reel of 100 Metre(s)
Reel(s)
3.8 mm² Grey - 12 PTFE - 37/0.315 mm -70°C +260°C -70 → +260 °C 100m 3.8mm 600 V -
RS Stock No. 841-7131
BrandRS PRO
$76.11
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Black BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 841-7434
BrandRS PRO
$156.53
1 Reel of 100 Metre(s)
Reel(s)
0.34 mm² Brown BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 100m 1.35mm 600 V -
RS Stock No. 204-6941
BrandRS PRO
$85.36
1 Reel of 100 Metre(s)
Reel(s)
- Blue - 24 PVDF - - -50°C +105°C -50 → +105 °C 100m - 300 V -
RS Stock No. 232-1034
BrandRS PRO
$563.03
1 Reel of 100 Metre(s)
Reel(s)
0.96 mm² Grey - 18 PTFE - 19/0.25 mm -70°C +260°C -70 → +260 °C 100m 2.55mm 600 V -
RS Stock No. 841-7406
BrandRS PRO
$54.96
1 Reel of 25 Metre(s)
Reel(s)
0.34 mm² Yellow BS3G210 22 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 19/0.15 mm -75°C 200°C -75 → +200 °C 25m 1.35mm 600 V -
RS Stock No. 232-1040
BrandRS PRO
$643.05
1 Reel of 100 Metre(s)
Reel(s)
1.3 mm² Grey - 16 PTFE - 19/0.3 mm -70°C +260°C -70 → +260 °C 100m 2.75mm 600 V -
RS Stock No. 233-8666
BrandRS PRO
$37.41
1 Reel of 100 Metre(s)
Reel(s)
- Green - 26 PVDF - - -50°C +105°C -50 → +105 °C 100m - 300 V -
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