Solder Sleeves

Solder sleeves are heat-shrinkable sleeves that;provide strain relief, insulation, moisture resistance and protection for terminations from certain damage. These sleeves are primarily used to attach a ground wire (lead) to the shielding braid of a shielded cable by means of a shrinkable tubing assembly having an integral solder preform. They can also be used to splice two or more conductors together in a parallel configuration. Solder sleeves simplify product assembly and come pre-assembled with an outer heat-shrinkable jacket, pre-fluxed solder, thermoplastic sealing rings, and pre-installed ground leads that ensures completely insulated and strain relieved connections.

Solder sleeve kits contain an assortment of different sized solder sleeves– clear, heat-shrinkable tubing used to insulate and contain wire connections without the need for soldering irons or crimping tools.

Why are solder sleeves important?

Solder sleeves form connections between two wires protecting them from moisture, strain and environmental damage.

How does a solder sleeve work

Solder sleeves are made from a heat-shrinkable jacket, a pre-fluxed solder ring in the middle and two outer thermoplastic sealing rings. The solder ring in the middle melts to make a mechanical connection, while the outside waterproof rings prevent water from coming in.

First, strip the insulating coating from the ends of your wires. Then feed one wire in one end of the solder sleeve, so that the stripped end is in the centre under the solder ring. Then put the other wire in the other end so that the stripped ends are overlapping. Finally, use a device like a slow-output blow torch to heat the solder sleeve. It will shrink around the two wires and ensure the connection is secure.

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Description Price Minimum Cable Diameter Maximum Cable Diameter Sleeve Length Material Dielectric Strength Voltage Rating Minimum Operating Temperature Maximum Operating Temperature Quantity Colour Series Shrink Temperature Standards Met
RS Stock No. 819-9870
BrandRS PRO
$1.638
Each (In a Bag of 10)
units
- - 35mm Copper - 600 V -55°C +125°C - Red - +150°C -
RS Stock No. 872-6299
BrandRS PRO
$50.22
1 Bag of 25
Bag(s)
5.8mm 11.5mm 35.5mm Low-Density Polyethylene 1kV - -55°C +125°C 1 Blue GAST >115°C RoHS Compliant
RS Stock No. 872-6280
BrandRS PRO
$167.31
1 Bag of 100
Bag(s)
3.7mm 6mm 32.5mm Low-Density Polyethylene 1kV - -55°C +125°C 1 Blue GAST >115°C RoHS Compliant
RS Stock No. 872-6283
BrandRS PRO
$93.81
1 Bag of 100
Bag(s)
1.4mm 2.7mm 24.5mm Low-Density Polyethylene 1kV - -55°C +125°C 1 Blue GAST >115°C RoHS Compliant
RS Stock No. 819-9874
BrandRS PRO
$1.698
Each (In a Bag of 10)
units
- - 35mm Copper - 600 V -55°C +125°C - Blue - +150°C -
RS Stock No. 872-6286
BrandRS PRO
$97.08
1 Bag of 100
Bag(s)
2.3mm 4.5mm 29.3mm Low-Density Polyethylene 1kV - -55°C +125°C 1 Blue GAST >115°C RoHS Compliant
RS Stock No. 542-5690
Mfr. Part No.B-155-03
$1.394
Each (In a Pack of 100)
units
1mm 3mm 24.5mm Polyolefin - - -55°C +125°C 1 Transparent - - -
RS Stock No. 542-5599
Mfr. Part No.B-155-3801
$134.69
1 Box of 100
Box(es)
0.4mm 1.7mm 26mm Polyolefin - - -55°C +125°C 1 Transparent - - -
RS Stock No. 782-2059
Mfr. Part No.S02-08-R
$3.96
Each
units
- 4.3mm 16.5mm PVDF 1kV 2.5 mV -55°C +125°C - Blue - - -
RS Stock No. 180-8287
Mfr. Part No.CWT3801
$6.633
Each (In a Pack of 10)
units
0.4mm 1.7mm 26mm Polyolefin 2kV - -55°C +125°C - Transparent - +85°C -
RS Stock No. 190-3547
Mfr. Part No.CWT-3801
$1.318
Each (In a Pack of 100)
units
0.4mm 1.7mm 26mm Polyolefin 2kV - -55°C +125°C - Transparent - +85°C -
RS Stock No. 782-0700
Mfr. Part No.CWT-9-W122-5
$4.84
Each
units
- 9.2mm 35.5mm Polyolefin - - - - - Transparent - - -
RS Stock No. 542-5713
Mfr. Part No.B-155-07
$2.281
Each (In a Pack of 100)
units
2.8mm 7.3mm 32.5mm Polyolefin - - -55°C +125°C 1 Transparent - - -
RS Stock No. 180-8237
Mfr. Part No.CWT1501
$2.319
Each (In a Pack of 10)
units
0.9mm 2mm 16mm Polyolefin - - -55°C +125°C - Transparent - - -
RS Stock No. 782-2068
Mfr. Part No.S01-04-R
$3.76
Each
units
- 5.95mm 19.1mm PVDF - - - - - Blue - - -
RS Stock No. 542-5729
Mfr. Part No.B-155-11
$4.699
Each (In a Pack of 25)
units
4mm 11.5mm 35.5mm Polyolefin - - -55°C +125°C 2 Transparent - - -
RS Stock No. 542-5791
Mfr. Part No.B-155-4059-35-22-5/9-10
$8.358
Each (In a Box of 10)
units
3.7mm 7mm 33mm Polyolefin - - -55°C +125°C - Transparent - - -
RS Stock No. 782-2056
Mfr. Part No.S01-03-R
$5.37
Each
units
- 4.3mm 16.5mm PVDF - - - - - Blue - - -
RS Stock No. 180-8344
Mfr. Part No.CWT3807
$1.575
Each (In a Pack of 10)
units
3.2mm 7mm 42mm Polyolefin - - -55°C +125°C - Transparent - - -
RS Stock No. 180-8372
Mfr. Part No.CWT3813
$10.03
Each (In a Pack of 10)
units
8.4mm 13mm 42mm Polyolefin - - -55°C +125°C - Transparent - - -